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Sr No.
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Block
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How to fill the Kaizen Sheet
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Remarks
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1
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Industry Sector
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Select & click on the Industry Sector from where you belong to.
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Essential |
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2
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Kaizen Theme
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Write Kaizen theme specifically.
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Essential |
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3
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Target & Target Date
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What is the target? What do you want to achieve? Mention it specific.
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4
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Machine
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Machine name on which you have done the Kaizen viz;Grinding,Plastis moulding(capacity).
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5
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Dept.
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Mention the name of the department in which you are doing the Kaizen. |
Essential |
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6
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Date
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State the date on which the Kaizen has been identified. |
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7
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Problem
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State & define the problem.i.e. what is the status before the Kaizen. This can
be in the form of a Chart , Flow Process chart or a wrtie up etc.
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8
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Analysis
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Write Why -- Why Analysis .The analysis should commence from the Problem stated earlier.In
case of Idea Kaizen the why-why analysis is not required.
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9
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Root Cause
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Mention the exact root cause of the problem. Avoid stating Design problem , Opertor
problem etc. |
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10
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Idea
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It shall be opposite to Root Cause.
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11
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Counter Measure
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What action you are taking in order to implement the Kaizen. It shall be objective
not subjective.
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12
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Before Countermeasure
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Photo / Process Flow chart / situation before counter measure.
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Essential |
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13
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After Countermeasure
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Photo / Process Flow Chart / situation after counter measure is taken. In case of
photo , the same shall be from same angle as that of ' Before Countermeasure'. Presentation
style in 'Before Countermeasure' & 'After Countermeasure' shall be same; i.e.
if a photo has been shown in ' Before' situation then a photo has to be shown in 'After'
situation also. Please, do not copy the photo directly on the kaizen sheet. It
should be either inserted or by converting it into JPEG file.
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Essential |
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14
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Implemented By
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Name of the person who has imlemented the Kaizen.
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15
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Benefits / Results after implementation
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Benefits achieved by implemention of this Kaizen in terms of Productivity / Quality
/ Cost / Delivery / Safety or Morale. In case of P / Q / C / D - Mention it specifically.
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16
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Scope & Plan for Horizontal Deployment
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Mention any other area where this Idea Kaizen can be implemented.It may not be applicable
in a countermeasure Kaizen.
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17
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Result Area
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Tick the area in which you have been benifitted.
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Essential |
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18
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Kaizen No. - To be alloted by CII
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Kaizen number will be alloted by CII representative after screening of the kaizen.
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19
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Sender's Details
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Company Name ,Location , Sender Name , Sender contact details like Phone no. , E-mail
id.
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Essential |